Offshore Industry

In the early 1990s, oil and gas was discovered off the coast of Prestatyn, in Liverpool Bay. Only a few years later, the BHP Billiton Douglas oil and gas platform became a prominent offshore landmark. Now, plans have been submitted by two separate companies for wind farms off the coast of Prestatyn, while another company wants to harness tidal power. In a further development, a new ferry service linking nearby Mostyn with Dublin commenced in November 2001, and ferries can now be seen passing the Prestatyn coastline in a deep sea channel.

Liverpool Bay Oil & Gas Production

On January 17th 1996, BHP Petroleum and its partners produced the first oil from Britain's west coast, in the Liverpool Bay sector of the Irish Sea. Just one month earlier, the £1.1 billion development successfully produced its first gas.

Douglas Oil and Gas Complex
Douglas Complex - Click for larger image
Now named BHP Billiton Petroleum following a merger, the company's investment in the Liverpool Bay development began in 1991, after it acquired the UK interests of Hamilton Oil. Total recoverable reserves are estimated at more than 150 million barrels of oil and 1.2 trillion cubic feet of gas. At present, there is a peak production capability of 70,000 barrels of oil and 300 million cubic feet of gas per day, and the development is expected to benefit both the regional and national economy for at least the next 20 years.

The development has resulted in construction-related contracts worth more than £45 million being placed within the local region. Around 40% of the companies supplying goods and services to the project are based within Merseyside and North Wales. A significant proportion of the £60 million-per-year operating costs of the development are spent locally.

Visit the BHP Billiton Petroleum Liverpool Bay Webpage

Introduction to the Oil & Gas Fields

The Liverpool Bay oil and gas fields were formed millions of years ago by decaying plants and microscopic animals, when the area was swampland.

The reserves are trapped in pore spaces beneath a layer of Mercia Mudstone, between 800 and 1,100 metres below the sea bed. As the reserves are extracted, water beneath the oil and gas fills the gap.

The fields were discovered following seismic surveys, using ships equipped with sonar to map the geology of the area, followed by test drillings. To date, four fields have been found and exploration in the area is continuing.

Oil produced by the fields is known as 'Liverpool Blend', a light paraffinic crude with low sulphur content which is sold on the world oil markets after part-processing at the Douglas Complex. Both gas and oil production are centred on the Douglas platform, which is linked to satellite production platforms and the shore by subsea pipelines. The gas is sold to the Powergen combined cycle gas turbine (CCGT) power station at Connah's Quay, Flintshire, after processing at the Point of Ayr terminal, which is located several miles east of Prestatyn.

Oil & Gas Production from the Fields

There are currently five fields:

  • Douglas Oil Field - 8 producing wells and 7 injection wells
  • Hamilton Gas Field - 4 producing wells
  • Hamilton North Gas Field - 3 producing wells
  • Hamilton East Gas Field - came into production in Sep 2001 (the field has been developed via a single subsea well, tied back to the Hamilton North platform)
  • Lennox Oil and Gas Field - 7 producing wells and 2 gas injection wells

    Oil and Gas Fields
    Oil and Gas Fields - Click for larger image
    The development's offshore facilities are made up of an interconnected network of production platforms and a floating oil storage facility, supported by a fleet of specialist vessels. Operations are integrated to extract, process and transport both oil and gas with maximum efficiency.

    The hub of production is the 54m high Douglas Complex, consisting of three linked platforms: an accommodation platform which houses personnel; a processing platform which collects output from all the fields and separates oil, gas and water; and a wellhead tower for extracting oil from the Douglas oil field. The Douglas Complex is also the control centre for the offshore development, monitoring activity in each field and providing power for all platforms. It offers catering, recreational and medical facilities for up to 80 people.

    Lennox, Hamilton and Hamilton North are unmanned satellite production platforms, connected to the Douglas Complex by pipelines, power lines and communications systems.

    Liverpool Bay Milestones
    1989Exploration Begins
    1990Hamilton Gas Field Discovered
    1990Douglas Oil Field Discovered
    1991Hamilton North Gas Field Discovered
    1992Lennox Oil and Gas Field Discovered
    1993Hamilton East Gas Field Discovered
    1995Hamilton North Gas Production Commences
    1996Hamilton Gas Production Commences
    1996Douglas Oil Production Commences
    1996Lennox Oil Production Commences
    1996First Contract Gas Sales
    2001Hamilton East Gas Production Commences
    2002 (anticipated)Lennox Gas Production Commences
    The platforms are serviced regularly by the Irish Sea Pioneer, a specially-designed, self-elevating operations support vessel (OSV), which carries out testing, inspection and maintenance. The OSV works by lowering its four legs to the seabed and rising to the level of the platform it is serving.

    Equipment and working practices offshore are designed to meet, and often exceed, the most stringent safety regulations based on the prevention of incidents and rapid and effective response to all contingencies which might arise. All platforms are patrolled round-the-clock by duty vessels equipped for emergencies and are protected against other vessels by radar-controlled 500m exclusion zones. Each platform is fitted with firefighting and evacuation equipment, and sophisticated safety monitoring devices, linked to the central control room. Offshore facilities are supported by a fleet of vessels based at the permanently-manned BHP Billiton Supply Base at Hornby Dock, Liverpool. Air support is provided by Bond Helicopters which transports personnel from nearby Liverpool John Lennon Airport. Vessels and aircraft are equipped for the containment and treatment of spillages, and for emergency evacuation, in addition to their transport and supply roles. Detailed risk assessment of the Liverpool Bay Development estimates the risk of a major spill (1000 tonnes or more) caused by a ship collision or well blowout at one in 10,000 years. In the past 20 years, during which more than 2,000 wells have been drilled in UK waters, there have been no well blowouts.

    Oil produced in Liverpool Bay is sent by a 17km pipeline from the Douglas Complex to the Offshore Storage Installation (OSI). This is a purpose-built barge which is permanently anchored outside shipping lanes to serve as a floating oil terminal, capable of holding up to 870,000 barrels of oil. Oil is then transferred to shuttle tankers, which are chosen following a rigorous approvals procedure and controlled by BHP Billiton pilots whilst visiting the OSI. The OSI is double-skinned, with oil compartments surrounded by seawater ballast tanks 4.8 metres wide. It is permanently manned, attended by its own 12,000 horsepower tug and a high-speed patrol boat, as well as being protected by an 800 metre exclusion zone.

    Point of Ayr Gas Terminal

    The Point of Ayr terminal's purpose is to process gas extracted by the Liverpool Bay platforms. The gas is then supplied to the Powergen combined cycle gas turbine (CCGT) power station, which went into operation at Connah's Quay in July 1996. The terminal is designed to provide the power station with all the gas it needs to generate 1,400 megawatts of electricity - enough for 1,400,000 people. Surplus gas is sold into the TRANSCO UK distribution network.

    Point of Ayr Terminal
    Point of Ayr Terminal
    Gas from the Liverpool Bay fields is piped to Point of Ayr from the Douglas Complex via a 33.5km subsea pipeline. It is cleaned by removing hydrogen sulphate, hydrocarbons and water to produce "sweet" gas, and sent to Connah's Quay via a 27km underground pipeline at a rate of up to 12.5 million cubic feet per hour.

    BHP Billiton operates a reception facility for the gas arriving at the power station, where it is "polished" to remove any dust and fed into the plant's four gas turbines. The reception facility is operated directly from the central control room at Point of Ayr, which also monitors the safety and integrity of operations in and around the processing plant and along the entire pipeline. Noise and atmospheric conditions are monitored continually at different points around the site before operations are started. The results are are sent to the local authority after independent analysis.

    The terminal's safety systems include detectors for toxic gas, flammable gas, smoke, heat, flames, leaks and pressure changes, with equipment and procedures in place to close the whole process down rapidly if necessary. If a key piece of monitoring equipment stops functioning, the operation shuts down automatically.

    The terminal employs around 60 people and is permanently staffed, 24 hours a day, 365 days a year. The whole development was designed to ensure low visual and environmental impact. Two thirds of the 38ha Point of Ayr site have been developed as an environmental amenity, to balance the industrial development. Two wetland areas have been created as roosting areas for wading birds, which have been re-introduced to the area, along with Natterjack toads. There has also been extensive landscaping and screening.

    Reasons for locating at Point of Ayr were:

  • The shortest offshore pipeline and cable route
  • Close to suitable road, rail, sea and air links
  • A flat site, comprising poor grazing land
  • Next to a former coal mine in an area with a history of energy related production
  • It could be linked to the Connah's Quay power station with the minimum disturbance
  • Compared to other sites under consideration, the area was relatively lightly populated

    The Pipeline

    300km of offshore pipelines are buried 0.8 metres under the sea bed and 2 metres beneath Talacre Beach.

    27km of onshore pipeline is buried 1.2 metres beneath the surface. It is inspected every week by vehicle, every 2 weeks by helicopter and annually, by foot. The land pipeline has been tested for leaks at six times its normal operating pressure of 500psi.

    Point of Ayr Visitor Centre

    BHP Billiton Petroleum developed a Visitor Centre at Point of Ayr to enable local communities, schools and members of the public to find out about oil and gas production in and around Liverpool Bay. Featuring:

    Visitor Centre Location
    Visitor Centre Location
  • The sands of Talacre - Discover the fascinating wildlife of the beautiful coast. Giant magnifying glasses bring you close up to even the smallest animals.
  • How it all began - There are all sorts of creatures in a hands-on prehistoric forest and a special audio-visual show describes the formation of oil and gas beneath the waters of Liverpool Bay.
  • Exploration & Discovery - Find out about the structure of the rocks underground, and get to grips with a seismic survey. Play the "Decision to Develop" game and you might just strike oil!
  • Drilling - Experience the atmosphere of a drilling platform out in Liverpool Bay.
  • Operating in Liverpool Bay - Follow the amazing journey of gas from the rocks under the sea, to the processing plant at Point of Ayr and then to Connah's Quay power station. The model of the Douglas platform in this area of the exhibition was actually used to develop the real platform which is now out in the bay.
  • Energy - Displays with hands-on exhibits compare different energy sources and show how oil and gas are used in everyday life
  • Viewing Deck - Take a panoramic look at the Point of Ayr Terminal and compare a site model with the real thing
  • The Place & the People - Witness the story of the industrial and social history of the local community.

    The BHP Billiton Visitor Centre is close to the village of Talacre, less than half a mile from the A548. A lecture theatre is available for school party use and the building has disabled access. There is an excellent archive of material related to the site and to the oil and gas industry available to students and teachers.

    Ample car parking is provided and special tours of the centre and its surroundings for school parties and other groups can be arranged by appointment. A Teachers' Pack with ideas on how to get the best out of the Visitor Centre and the local environment is available on request in both English and Welsh.

    You can contact the Visitor Centre on Tel.: (01745) 881301 or Fax: (01745) 881304.

     

    Wind and Tidal Power

    The area off the coast of Prestatyn has been labelled as one of the prime sites in Britain for the development of windfarms. One of the reasons for this is the fact that there is a fairly strong and constant offshore wind, allowing all-year electrical generation. Also however, the sea depth is generally suitable - for instance, there is a 12m mean depth at the North Hoyle site, and there are appropriate seabed properties for foundation works and subsea cables. There is a relatively low exposure to large waves from the predominant wind direction (SW/W). Finally, there are good opportunities for a local connection to the National Grid, local port facilities for construction and operations, and no significant environmental concerns. Many of these advantages also apply to tidal power, as does the fact that North Wales has a huge tidal range of 9 metres.

    At present, only 3% of UK electricity comes from renewable energy sources. The Government wishes to increase this proportion and is offering substantial tax breaks to renewable energy developments.

    A free public information seminar on North Wales Offshore Wind Power Developments will be held at the Nova Centre by the Institution of Electrical Engineers on Wednesday 24th September 2003 at 7pm.

     

    1. North Hoyle Offshore Windfarm Project

    http://www.northhoyle.co.uk

    • National Wind Power (NWP) is currently developing a windfarm on a site called North Hoyle, four miles off Prestatyn
    • Approval for the scheme was received from the Department of Trade and Industry in July 2002, following submission of the plans in February 2002
    • The company began construction in Spring 2003 and the aim is to start generating power this autumn
    • The project entails building 30 wind turbines and will be Britain's biggest offshore windfarm
    • Permission has been granted for three electricity cables to run from the offshore turbines to the existing Manweb substation at Cefndy Road in Rhyl
    • When fully operational, the scheme will produce enough electricity (60MW) for at least 50,000 homes, equivalent to one third of all the homes in Denbighshire, Flintshire and Conwy
    • The cost of the project is estimated at £60m
    • 12 full-time jobs will be created in the maintenance and running of the windfarm
    • 50 short-term jobs will be created in the construction of the windfarm
    • NWP has insisted it believes in recruiting from the local population as much as possible
    • The North Hoyle project is backed by Greenpeace
    • NWP along with energy company npower launched a project last year called Juice, enabling customers to purchase environmentally-friendly electricity
    • Tourism and educational facilities and possible boat trips could be developed in conjunction with and to complement North Hoyle
    • The company behind the North Hoyle Project, NWP, is based in Buckinghamshire
    Representative View of the North Hoyle Development from Central Beach
    Representative View of the North Hoyle Development from Central Beach

    Representative View of the North Hoyle Development from Prestatyn Hillside
    Representative View of the North Hoyle Development from Prestatyn Hillside

     

    2. Rhyl Flats Offshore Windfarm Project

    http://www.natwindpower.co.uk/pressreleases/rhylflats.htm

    Representative View of the Rhyl Flats Development
    Representative View of the Rhyl Flats Development
    from Central Beach - Click for larger image
    • National Wind Power (NWP) has completed the purchase from Celtic Offshore Wind Limited (COWL) of their interest in a proposed offshore wind farm at Rhyl Flats, some six to seven miles off the coast of Abergele
    • Approval for the scheme was received from the Department of Trade and Industry in December 2002, following submission of the plans in March 2002
    • The project was initially developed by COWL, a consortium between Edison Mission Energy and the Renewable Development Company (RDC). RDC were responsible for developing the project and obtaining the statutory consents, and will continue to provide support to NWP in progressing aspects of the development of this project
    • NWP will now consider how best to complete development of the Rhyl Flats project
    • The plans involve 30 turbines, the capacity of which would be greater than those at North Hoyle, generating enough electricity for 105,000 homes a year
    • The cost of the project has been estimated at £90m to £150m
    • Around 10 full-time jobs would be created for the 20 year lifetime of the farm
    • 60 short-term jobs would be created during the building of the project

     

    3. Tidal Electric's Tidal Power Scheme

    http://www.tidalelectric.com

    • Tidal Electric (TE) wants to build a hollow island of more than 20 square miles, with the closest point a mile from the coast
    • The island works as follows: At high tide the water floods into the hollow island through the turbines until it is full. The water is kept inside until low tide, and then it is allowed to flood out through the turbines
    • The United Nations will part-fund the environmental assessment
    • Should the plans come to fruition, it will be the largest renewable energy scheme in Britain and the first of its kind in the World
    • The scheme would generate a seventh of Wales' electricity
    • The cost of the project is estimated at £500m
    • There would be opportunities to turn the scheme into a vast tourist and educational attraction, with a marina and other such developments
    • The island would also act as a huge coastal sea defence
    • Original plans hoped building could start as early as 2003, but this now seems unlikely as the project has 'gone quiet' while further developments are made

     


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